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Port Maps

How to's for Replica Racers
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User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps

Post by toratora » Thu Nov 09, 2017 11:39 pm

How to Make a Port Map
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First you’ll want to collect your tools. For this you’ll need a sheet of notebook paper, a pencil, easily removable tape, and a way to make a straight paper cut—I employed a paper cutter.

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Take a sheet of paper and roll it into a cylinder. Place this into the barrel, and mark the height.
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Cut the sheet at the mark.

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Once the sheet is cut you’ll want to shorten it to slightly longer the the circumference of the barrel.
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This can be done by measuring the paper, and adding about 5 to 10mm, or by placing the rolled paper back into the cylinder, and marking it. Once the length is determined trim the paper.
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Roll the sheet up, place it in the barrel, and tape it in place. Make sure that the paper expands to be flush and in contact with the full barrel.
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Add some tape to the bottom skirts to ensure that the paper doesn’t move during the following steps.
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Scrub the pencil on a scrap piece of paper.
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Use opposing strokes to ensure a healthy amount of graphite is left on the paper.
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Rub your finger on the paper with the pencil scrubbings to pick up the graphite onto your finger.
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Reach into the barrel, and rub the edges of the ports with your finger until you see lines appearing around the ports. It doesn't take much pressure—be careful to be gentle enough that the paper stays in place.
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Repeat this process until you have left rubbings over all of the ports, and skirt windows.
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Gently remove the tape.
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Inspect the paper, and rubbings.
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Trace out the rubbing so that they will better scan into the computer.
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Measure the port distances, and sizes. Label the port map.
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Most heads will reach a small amount into the cylinder. You need to adjust for this in your measurements.

Scan into the computer, and save it as an appropriate web image.
2 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Re: Port Maps

Post by toratora » Tue Nov 14, 2017 11:36 am

Here are a number of maps I've collected.

Stock Derbi 50cc
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Metrakit Pro Race
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Metrakit SP
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Airsal Extreme 88cc
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Airsal 48
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Top Rose AM6
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2 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: MSX 90GP Port Map

Post by toratora » Fri Jun 29, 2018 12:39 pm

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MSX 90GP Port Map
1 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: Coba Technology Change

Post by toratora » Thu Oct 25, 2018 3:39 pm

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This isn't actually a port map, but it's interesting to note that Cobra went from a bridged exhaust port layout to one similar to the RSA wing port design, which is also employed by MetraKit.

Ed tells me that this newer design has notably more/easier to use power than the previous design, and it should be backwards compatible with the older engines.
2 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: Bidalot RF70WR

Post by toratora » Thu Jul 25, 2019 1:39 pm

Image

Bidalot RF70WR Derbi Euro2 47mm bore 40mm stroke
2 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: Stage6 Big Racing 77 - BR77

Post by toratora » Thu Jul 25, 2019 5:39 pm

Image

Stage6 Big Racing 77 Derbi Euro2 BR77 50mm bore 40mm stroke
2 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: Metrakit ProRace Second Edition

Post by toratora » Sat Jul 27, 2019 5:39 pm

Image

Metrakit ProRace Second Edition Derbi Euro2 47mm bore 40mm stroke
1 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: TRT 2Fast 100cc

Post by toratora » Sat Jul 27, 2019 7:39 pm

Image

TRT 2Fast 100cc Derbi Euro3
1 x

User avatar
toratora
Posts: 3161
Joined: Wed Oct 11, 2017 1:05 am
Location: San Francisco
Replica: Derbi GPR
Cagiva Mito
Cobra CX65
Aprilia RS50
x 1768
x 1977
Contact:

Port Maps: Stage6 Big Racing 88 - BR88

Post by toratora » Fri Aug 02, 2019 7:39 pm

Image

Stage6 Big Racing 88 - BR88 Bore 50mm Stroke 45mm
1 x

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