Dangerous Dave’s GPR80
Posted: Mon Apr 15, 2019 8:09 pm
I bought my GPR50 (75) in late 2003. I'd first seen one around 2000 at Competition Accessories in Springfield, Ohio. I wasn't sure what the hell it was, but I was smitten. This one showed up on eBay and I was the winning bidder. The seller was in Indiana where this bike is a moped. Here in Ohio, it's a motorcycle! I took the MSO to the BMV and they issued a title without any argument. It's titled as a 2000, but the graphics and VIN would suggest it was actually built in '98.
I loved it and rode the crap out of it. I ran it twice in the lakeerieloop.com and took first in class on my second attempt. That's 660 miles in a day, WFO across Canada. The Metrakit SP top end I'd installed didn't take it well. I'd added a 2 gal auxiliary fuel tank to cut my fuel stops in half, so it was run HARD all day! It started running poorly towards the end of the day and I limped it to the finish line. It barely made it, but I won my class on just over 13 hours.
Teardown later revealed that the Nikasil had started flaking off the cylinder! It was ugly. I sent it out to have it replated. It was never the same. The bike developed an overheat problem that I just couldn't vanquish. The last time it left me stranded, I almost abandoned it on the side of the road! I was pissed! But I had my wife come fetch me and the bike in my truck. I took it home and pushed it out to my side porch, where it sat unloved for nine years. I couldn't sell it. It was the most fun bike I ever owned, and I've owned a LOT! Last year I finally sold the GPR125 that I'd owned for ten years, and decided it was time to do something with the 50.
For a bike that sat outdoors for nine years (under a cover, on a covered porch), it was in remarkable condition. I already knew the motor was hurt, but a quick evaluation of everything else actually looked pretty damn good!
I tore down the motor and there were no surprises. I started shopping for a new top end, which was more difficult than it ought to be. There's just not enough info out there...in English. I rolled the dice and bought an Italkit 80cc kit. It turned out to be a decent choice. I'll assume it's a race top end. There is NOOOOOBODY HOME below 8500 rpm, but it's a freaking ROCKET from 8500-12,500!
So I rode it a little bit last season trying to further evaluate. It was frustrating. I pushed it home several times! It kept losing spark. By the end of riding season, I gave up and parked it again. I'd talked to a few people who'd all suggested a wiring harness issue. It made sense, and I had a mint condition wiring harness hanging on the garage wall. In the process of replacing it, I found an unsecured ground wire! Holy crap...It suddenly all added up. I went ahead and replaced the harness and secured the ground. I've now ridden the bike a few hundred miles without issue!!
Words can scarcely describe how happy I am to have this bike back on the road...seriously! I've owned a LOT of bikes (about 30), including the very first R1 sold in Dayton, Ohio. This has always been the most fun bike I've ever owned.
So now that it's demonstrated reliability once again, I'm dropping a few bucks into it on various tweaks. Still waiting for a new front sprocket to arrive. In the current configuration, it will pull redline in top gear up a hill! Gonna add a tooth up front and see how that goes. I put a lot of mods into this bike a decade ago. It's definitely the first bike I go to in the morning now. (I also have a VFR1200 and a CBR1100XX out in the garage).
Here are a few pics of the GPR.




Like I said, got a few mods, but still a work in progress. Man I'm glad to have this bike running again!
D Dave
I loved it and rode the crap out of it. I ran it twice in the lakeerieloop.com and took first in class on my second attempt. That's 660 miles in a day, WFO across Canada. The Metrakit SP top end I'd installed didn't take it well. I'd added a 2 gal auxiliary fuel tank to cut my fuel stops in half, so it was run HARD all day! It started running poorly towards the end of the day and I limped it to the finish line. It barely made it, but I won my class on just over 13 hours.
Teardown later revealed that the Nikasil had started flaking off the cylinder! It was ugly. I sent it out to have it replated. It was never the same. The bike developed an overheat problem that I just couldn't vanquish. The last time it left me stranded, I almost abandoned it on the side of the road! I was pissed! But I had my wife come fetch me and the bike in my truck. I took it home and pushed it out to my side porch, where it sat unloved for nine years. I couldn't sell it. It was the most fun bike I ever owned, and I've owned a LOT! Last year I finally sold the GPR125 that I'd owned for ten years, and decided it was time to do something with the 50.
For a bike that sat outdoors for nine years (under a cover, on a covered porch), it was in remarkable condition. I already knew the motor was hurt, but a quick evaluation of everything else actually looked pretty damn good!
I tore down the motor and there were no surprises. I started shopping for a new top end, which was more difficult than it ought to be. There's just not enough info out there...in English. I rolled the dice and bought an Italkit 80cc kit. It turned out to be a decent choice. I'll assume it's a race top end. There is NOOOOOBODY HOME below 8500 rpm, but it's a freaking ROCKET from 8500-12,500!
So I rode it a little bit last season trying to further evaluate. It was frustrating. I pushed it home several times! It kept losing spark. By the end of riding season, I gave up and parked it again. I'd talked to a few people who'd all suggested a wiring harness issue. It made sense, and I had a mint condition wiring harness hanging on the garage wall. In the process of replacing it, I found an unsecured ground wire! Holy crap...It suddenly all added up. I went ahead and replaced the harness and secured the ground. I've now ridden the bike a few hundred miles without issue!!
Words can scarcely describe how happy I am to have this bike back on the road...seriously! I've owned a LOT of bikes (about 30), including the very first R1 sold in Dayton, Ohio. This has always been the most fun bike I've ever owned.
So now that it's demonstrated reliability once again, I'm dropping a few bucks into it on various tweaks. Still waiting for a new front sprocket to arrive. In the current configuration, it will pull redline in top gear up a hill! Gonna add a tooth up front and see how that goes. I put a lot of mods into this bike a decade ago. It's definitely the first bike I go to in the morning now. (I also have a VFR1200 and a CBR1100XX out in the garage).
Here are a few pics of the GPR.





Like I said, got a few mods, but still a work in progress. Man I'm glad to have this bike running again!
D Dave